Pinnacle-systems STTS Manual de usuario

STTS Safety Mat System™ Soft Tactile Transducer Sensor Safety Mat System for Robotics and Hazardous Machinery Area Guarding Installation Manual

4 INSTALLATION WARNING: The entire machine safety system must be tested at the start of every shift. Machine testing should include: (1) proper

5 CONTROL SETUP Choose number of mat(s) per zone (metal box controller only): Zone 1 mats must start at Mat input #1 and work up. Zone 2 mats must

6 OPERATION GUIDE At power-up the control will go though a test and then, if manual reset option is enabled you must reset the zone. If automatic

7 JUMPER SETTINGS (metal box controller) Computer Board: S5 O O O O O O O O BOTTOM O O O O O O O O TOP

8 JUMPER SETTINGS (Din-Rail controller) 1= jumper install Number of Mats: JP2 JP1 0 0 1 mat 1 0 2 mats 0 1 3 mats 1

9 ACCESSIBLE CONNECTIONS (Metal box controller) Computer board: J9 Diagnostics display plug J10 Connection to Power supply / Relay board J1

10 ACCESSIBLE CONNECTIONS (Din-Rail controller) Internal: J1 Diagnostics display plug (used by remote status display option) The Plug is loca

11 COMPUTER BOARD CONNECTOR / JUMPER LAYOUT Metal Box Controller J1-J8 MAT INPUT #1 thru #8 S5 MATS PER ZONE SELECTION J9 DIAGNOSTICS DISPLAY S1 F

12 POWER SUPPLY BOARD CONNECTOR LAYOUT Metal Box Controller D2 +12VAC Supply K2 Safety Output D3 +5VAC Supply K3 Auxiliary Output D4 LED for the Fa

13 BOARD CONNECTOR LAYOUT DIN-rail Controller J2,J26 MAT INPUT #1 thru #4 JP1,2 NUMBER OF MATS SELECTION J1 DIAGNOSTICS DISPLAY (remote) JP3 MANUAL

Rev. 2.0

14 WIRING DIAGRAM FOR MAT(S) Metal Box Controller This example is for two mats. Each additional mat gets its own input (up to 8 on an input board

15 WIRING DIAGRAM FOR ZONE(S) (OUTPUTS) Metal Box Controller The following examples show two ways to wire a zone: Zone #1 is wired the standard me

16 WIRING DIAGRAM FOR MAT(S) DIN-rail Controller NOTE: Canadian market wiring is black, red, red, black with 18-guage wiring size. External

17 Remote Status Display NOTE: Canadian market wiring is black, red, red, black with 18-guage wiring size. NOTE: Terminal #6 (INPUT/OUTPUT

18 DIMENSIONS (Metal box controller) Dim "A" Dim "B" Dim "C" Dim "D" Dim "E" Dim "F"

19 DIMENSIONS (Din-Rail controller) The DIN-rail Controller can be either DIN-rail mounted or screwed down. Be sure to allow space for wiring to t

20 DEVICENET SPECIFICATIONS Vendor ID code = 0459 Diagnostics Display: “OK U” DeviceNet unconnected (maybe unplugged from network) “OK C” Dev

21 DISPLAY CODES & MESSAGES CODE MESSAGE Description POSSIBLE CURE(S) 42-015/016R14 42-021/022R15 Occurs at power-up only Metal box Din-rail

22 DISPLAY CODES & MESSAGES (Continued) CODE MESSAGE POSSIBLE CAUSE(S) POSSIBLE CURE(S) 21 Zone 1 relay off, should be on Relay found in the

23 SAFETY EVALUATION Before releasing an installation for production, test the safety system on a daily basis or whenever a change or modification

STTS Safety Mat System™ INSTALLATION MANUAL Pinnacle Systems, Inc. 3715 Swenson Avenue St. Charles, IL 60174 P/N: 28-023r2-0

24 MAINTENANCE WARNING: Read the entire maintenance section of the manual before any maintenance is attempted. The tasks which require definite t

25 ANNEX A MAT SIZING AND LAYOUT (from #prEN999) The following formula is an international guideline for proper positioning and applicati

26 ANNEX B (informative) Walking speeds and stride lengths The positioning of equipment, which is activated by a person walking into the detection

27 ANNEX C (Installation Practices for Industry) The proper installation of the STTS Mat System is essential if the system is to operate properly.

28 2) All other system interconnect Cables. This includes serial interface cables, transducer cables, and unit power cables. 1.2) RACEWAY LAYOUT

29 ANNEX D (Replacement Part Listing) Mat Wiring Part # Description E120 20’ Nano to Nano Extension E210 10’ Nano to Wire Extension E215 15’

30

31 WARRANTY Manufacturer warrants that this product will be free from defects in material and workmanship for a period of two years from the date o

32 Sales and Marketing Offices United States Pinnacle Systems, Inc. P.O. Box 100088 Pittsburgh, PA 15233 Toll Free Number: 800-569-7697 Di

i Proper Use and Limitations The information disclosed herein includes proprietary rights of the manufacturer. Neither this document nor the informa

ii LIMITATION OF LIABILITY In the event of any claim for breach of any obligations of manufacturer under any order, whether expressed or implied, and

iii TABLE OF CONTENTS Proper Use and Limitations ...

1 SYSTEM OVERVIEW Together with a new patented mat technology, eliminating internal metal plates, and the STTS control using diverse redundant tech

2 TECHNICAL SPECIFICATIONS (Metal box controller) Power: 18 - 28VDC @ 18 Watts Optional, requires removal of transformer. (3 zones) 85-125V

3 TECHNICAL SPECIFICATIONS (Din-Rail controller) Power: 24VDC +/- 15% @ 7 Watts maximum Fuse Rating: F1: 1A fuse Max # of Mats: Up to 4